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Practical Guide · 18 pages · Free

Allergen Management in Food Manufacturing: A Practical Compliance Guide

Undeclared allergens are the primary cause of Class I food recalls in the UK and EU. Most allergen incidents that reach consumers are preventable — they result from failures in label verification, cleaning validation, or supplier management that a well-designed allergen management programme eliminates. This guide covers every element of that programme.

Published May 2026·Food & Consumer·Allergen Management BRCGS FSSC 22000 Food Safety

Why Allergen Management Failures Keep Happening

The Food Standards Agency issues allergen-related food alerts consistently — year after year, the same categories of failure appear: undeclared allergens on labels, cross-contamination during production, supplier mislabelling of ingredients, and rework added to products without allergen reassessment. These are not novel failure modes — they have been understood for decades. They persist because allergen management is treated as a compliance exercise rather than a quality management discipline.

BRCGS Issue 9 and FSSC 22000 Version 6 both strengthened allergen management requirements significantly. The certification standards now require demonstrated effectiveness — not just documented procedures. An allergen management programme that exists on paper but has not been validated through cleaning validation, verified through label checks, and tested through challenge exercises does not meet current certification requirements.

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AjaCertX is a specialist compliance, certification and assurance partner serving food manufacturers, retailers and foodservice organisations globally. Our Food Safety practice delivers BRCGS and FSSC 22000 certification support, allergen management assurance, and recall readiness assessments.
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